EN10219-2 Non - alloy / Fine Grain Steels Cold Formed Welded Structural Hollow Sections
Product Details
welded steel pipe
,welding steel tubing
EN10219-1 EN10219-2 Cold Formed Welded Structural Hollow Sections of Non-Alloy and Fine Grain Steels
Part 1: Technical delivery condition
Part 2: Tolerances, Dimensions and Sectional Properties
Structural hollow section manufacturing process:
Structural hollow sections are manufactured by electric welding or submerged arc welding without subsequent heat treatment. Hollow sections manufactured by a continuous process shall not incude the welds used to join the lengths of strip prior to forming the hollow section, except that for helically welded submerged arc-welded (SAW) hollow sections, such welds shall be permitted when tested in accordance with 9.4.3.0 EN10219-1, EN10291-2.
Delivery conditions:
The hollow sections are delivered cold formed without subsequent heat treatment except that weld seam maybe in the as welded or heat treated condition
NOTE: For SAW hollow sections above 508 mm outside diameter it may be necessary to perform a warm shaping operation, which does not affect the mechanical properties, in order to meet the out-of-roundness tolerance requirements.
Suitability for hot dip galvanization:
The products are suitbale for hot dip galvanization.
TABLE 1 Tolerances
| Symbol | Unit | Definition |
| B | mm | Nominal length of side of square hollow section.Nominal length of the shorter side of a rectangular hollow section |
| C1/C2 | mm | Length of corner region of a square or rectangular hollow section |
| Dmax/Dmin | mm | The maximum and minimum outside diameter of a circular hollow section measured in the same plane |
| H | mm | Nominal length of the longer side of a rectangular hollow section |
| M | Kg/m | Mass per unit length |
| T | mm | Nominal thickness |
| O | % | Out-of-roundness |
| T | mm | Nominal thickness |
| V | mm | Total measured twist |
TABLE 2 Tolerances
| Characteristic | Circular hollow sections | Square and rectangular hollow sections | |
| Outside dimensions (D,B andH) | ±1% with a minimum of ±0.5mm and a maximum of ±10mm | Side length (mm) | Tolerance |
| H,B ＜100
100≤H,B≤200 H,B＞200 | ±1% with a minimum of ±0.5mm ±0.8% ±0.6% | ||
| Thickness(T) | For D≤406.4mm: T≤5mm ±10% T＞5mm ±0.50mm For D＞406.4mm: ±10% with a maximum of 2mm | T≤5mm ±10% T＞5mm ±0.50mm | |
| Out-of-roundness(O) | 2% for hollow sections having a diameter to thickness ratio not exceeding 100① | —— | |
| Concavity/convexity② | —— | Max. 0.8% with a minimum of 0.5mm | |
| Squareness of side | —— | 90° ±1° | |
| External corner profile | —— | See table 3 | |
| Twist(V) | —— | 2mm plus 0.5mm/m length | |
| Straightness | 0.20% of total length | 0.15% of total length | |
| Mass(M) | ±6% on individual lengths | ||
①Where the diameter to thickness ratio exceeds 100 the tolerance on out-of-roundness shall be agreed.
②The tolerance on convexity and concavity is independent of the tolerance on outside dimensions.
TABLE 3 External Corner Profile
| Thickness T mm | External Corner Profile C1,C2,or R1 mm |
| T≤6 6＜T≤10 10＜T | 1.6T to 2.4T 2.0T to 3.0T 2.4T to 3.6T |
The sides need not be tangential to the corner arcs.
TABLE 4 Tolerances on length①
| Type of length | Range in mm | Tolerance |
| Random length | 4000 to 16000 with a range of 2000 per order item | 10% of sections supplied may be below the minimum for the ordered range but not less than 75% of the minimum of the range |
| Approximate length | ≥4000 | ﹢50mm 0 |
| Exact length | ＜6000 ≥6000 to ≤10000 ＞10000 | ﹢5mm 0 ﹢15mm 0 ﹢5mm +1mm/m 0 |
①The purchaser shall indicate in the enquiry and order the type of length required and the length range or length required.
TABLE 5 Tolerances on height of internal and external weld bead for submerged arc welded hollow sections
| Thickness(T) | Maximum weld bead height(mm) |
| ≤14.2 ＞14.2 | 3.5 4.8 |
Products forms:
CFCHS = cold formed circular hollow section
CFRHS = cold formed square or rectangular hollow section
Charecteristics:
- Tolerances on dimensions and shapes
- Elongation
- Tensile strength
- Yield strength
- Impact strength
- weldability (chemical composition)
Normative references:
EN287-1, Qualification test of welders - Fusion welding - Part 1: Steels
EN10020-1, Metallic materials - Tensile testing - Part 1: Method of test at ambient temperature
EN10020:2000, Definition and classification of grades of steel
EN10021:1983, General technical delivery requirements for steel and iron products
EN10027-1, Designation systems for steels - Part 1: Steel names
EN10027-2, Designation systems for steels - Part 2: Numericl systems
EN10045-1, Metallic materials - Charpy impact test - Part 1: Test method
EN10052:1993, Vocabulary of heat treatment terms for ferrous products
EN10168, Steel products - Inspection documents - List of information and description
EN10204, Metallic products - Types of inspection and description
EN10219-2:2006, Cold formed welded structural hollow sections of non-alloy and fine grains steels - Part 2: Tolerances, dimensions and sectional properties
EN10246-3, Non-destructive testing of steel tubes - Part 3: Automatic eddy current testing of seamless and welded ( except submerged arc welded ) steel tubes for the detection of imperfections.
EN10246-5, Non-destructive testing of steel tubes - Part 5: Automatic full peripheral magnetic transducer/flux leakage testing of seamless and welded ( except submerged arc welded) ferromagnetic steel tubes for the detection of longitudinal imperfections
EN10246-8, Non-destructive testing of steel tubes - Part 8: Automatic ultrasonic testing of the weld seam of electric welded steel tubes for the detection of longitudinal imperfections
EN10246-9, Non-destructive testing of steel tubes - Part 9: Automatic ultrasonic testing of the weld seam of submerged arc-welded steel tubes for the detection of longitudinal and/or transverse imperfections
EN10246-10, Non-destructive testing of steel tubes - Part 10: Radiographic testing of the weld seam of automatic fusion arc welded steel tubes for the detection of imperfections
EN1056, Non-destructive testing of steel tubes - Qualification and competence of level 1 and 2 non-destructive testing personnel
CR 10261, ECISS information Circular 11 - Iron and steel - Review of available methods of chemical analysis
EN10266:2003, Steel tubes, fittings and steel structural hollow sections - Symbols and definitions of terms for use in product standards
EN ISO 377, Steel and steel products - Location and preparation of seamless and test pieces for mechanical testing (ISO 377: 1997)
EN ISO 643, Steels - Micrographic determination of the apparent grain size ( ISO 643:2003)
EN ISO 2566-1, Steels - Conversion of elongation valves - Part 1: Carbon and low alloy steels ( ISO 2566-1:1984 )
EN ISO 9001:2000, Quality management systems - Requirements ( ISO9001:2000)
EN ISO 14284, Steel and iron - Sampling and preparation of samples for the determination of chemical composition( ISO 14284:1996)
EN ISO 15607, Specification and qualification of welding procedures for metallic materials - General rules ( ISO15607:2003)
EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 1: Arc welding (ISO 15609-1:2004)
EN ISO 15614-1, Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1: 2004)
-
Auto Parts ASTM A513 Cold Rolling Welded Steel Tubes with DOM Production
Auto Parts ASTM A513 Welded Steel Tubes with DOM production ASTM A513 Electric-Resistance-Welded Carbon and Alloy Steel Mechanical Tubing Applications: for Machinery, Mechanical Engineering 1. Standard: ASTM A513 cold rolling welded precision steel tubes 2. Steel Grade: SAE1010, SAE1020, other materials upon agreement with customers. 3. Production method: Cold rolling on the weled steel tubes, to reach high accuracy on the OD and WT tolerance 4. Size range: O.D.:6-350mm W.T. -
25mm Diameter Bright Annealing Seamless Steel Tube for Hydraulic Systems
EN10305-1 E235 E355 NBK Bright Annealing Precision Steel Pipes for Hydraulic Systems EN10305-1 NBK Bright Annealed Precision steel pipes for Hydraulic system OD:4-80 (mm) WT0.5-10 (mm) Length 1000-12000mm Product name: Seamless Precision Steel Pipe Application: for hydraulic systems precision steel pipes for Hydraulic system OD (mm) WT (mm) Length (mm) 4 0.5 5800-6000 4.0 1.0 5800-6000 5.0 1.0 5800-6000 6.0 1.0 5800-6000 6.0 1.5 5800-6000 8.0 1.0 5800-6000 9.5 0.89 5800-6000 -
Precision Seamless Black Phosphating Steel Tube for Hydraulic Systems
Steel Pipes with high precision for Hydraulic Systems with Black Phosphating surface Black Phosphated Hydraulic Tubes with High Precision and tight tolerance, the tubes are produced by precision cold drawn and cold rolling, then bright annealed in a protected atmosphere, afterwards it is blackphosphated on the surface Production process: DIN series tubes, cold drawn and bright annealed precision seamless steel tube is used as the tube to be phosphated. The phosphorization is -
Precision Seamless Galvanized Steel Tubes DIN2391 EN103052 ST35.0 ST37
Precision Seamless Galvanized Steel Tubes DIN2391 EN103052 ST35.0 ST37 Production Process: Cold rolling by Cold pilger machine and Cold rolling machine,galvanized and zinc plated could be applied. Cold Rolled and Galvanized Steel Tube Production process: DIN highly accurate, cold rolled and bright seamless steel tube is used as the tube to be galvanized. The outer wall of tube is electroplated. The caps are covered at two ends of tube to prevent from the dust. Main Features:
