
EN 10305-1 42CrMo4 and 34CrMo4 Hydraulic Cold-Drawn Seamless Steel Tube
EN 10305-1 cold-drawn seamless steel tubes are designed for precision applications requiring controlled dimensions, consistent wall thickness, low surface roughness, and reliable mechanical properties. The standard covers circular seamless cold-drawn tubes with outside diameters up to 380 mm.
This product combines precision cold-drawing technology with chromium-molybdenum alloy steels such as 42CrMo4 and 34CrMo4. These grades provide higher hardenability, fatigue resistance, and strength than conventional E215, E235, and E355 carbon steel tubes.
42CrMo4 is included among the alloy grades associated with EN 10305-1. For 34CrMo4 orders, the tube manufacturing, dimensions, surface quality, and inspection requirements can be specified according to EN 10305-1, while the steel chemistry and quenched-and-tempered properties are normally defined according to EN 10083-3 or another agreed material standard.
These tubes are suitable for the manufacture of heavy-duty hydraulic cylinder barrels where accurate dimensions, high cyclic-pressure resistance, machining stability, and dependable heat-treatment response are required.
Specifications
| Item |
Available Specification |
| Product Type |
Seamless cold-drawn precision steel tube |
| Material |
Carbon steel or chromium-molybdenum alloy steel |
| Main Standard |
EN 10305-1 |
| Material Standards |
EN 10083-3, ISO 683 series, or an agreed equivalent standard |
| Main Grades |
42CrMo4, 34CrMo4, E215, E235, E355 |
| Steel Numbers |
1.7225, 1.7220, 1.0212, 1.0308, 1.0580 |
| Manufacturing Process |
Hot piercing, cold drawing, heat treatment, straightening, and inspection |
| Outside Diameter |
6–380 mm |
| Wall Thickness |
1–35 mm |
| Length |
1–12 m, cut lengths available |
| Outside-Diameter Tolerance |
According to EN 10305-1 or the confirmed drawing |
| Typical Precision Capability |
±0.05 to ±0.30 mm, depending on tube diameter and processing condition |
| Wall-Thickness Tolerance |
Typically ±5% to ±10%, subject to size and purchase specification |
| Length Tolerance |
Typically 0/+10 mm for fixed lengths; tighter cutting tolerance by agreement |
| Straightness |
Typically not more than 0.5 mm per 1,000 mm |
| Cross Section |
Round |
| Surface Roughness |
Controlled according to the delivery condition and purchase specification |
| Surface Condition |
Cold-drawn, bright, pickled, phosphated, oiled, shot-blasted, or machined |
| Internal Surface |
As-drawn, skived and roller-burnished, honed, or customized |
| Heat Treatment |
+C, +LC, +SR, +A, +N, annealed, normalized, or quenched and tempered |
| End Condition |
Plain ends, deburred ends, chamfered ends, or machined ends |
| Inspection Documents |
EN 10204 2.2, 3.1, or 3.2 by agreement |
| Quality Management |
ISO 9001 |
| Testing |
Chemical analysis, tensile test, dimensional inspection, visual inspection, and optional nondestructive testing |
| Protection |
Rust-preventive oil, plastic end caps, bundled or wooden-case packing |
Main Features
High Strength after Quenching and Tempering
42CrMo4 tubes can achieve a minimum yield strength of approximately 900 MPa and a tensile strength of 1,100–1,300 MPa when quenched and tempered and when the relevant ruling section is not more than 16 mm.
34CrMo4 tubes can achieve a minimum yield strength of approximately 800 MPa and a tensile strength of 1,000–1,200 MPa under comparable quenched-and-tempered conditions.
The final guaranteed values depend on wall thickness, ruling section, heat-treatment parameters, specimen orientation, and the applicable material specification.
Controlled Chromium-Molybdenum Chemistry
42CrMo4 contains approximately 0.90–1.20% chromium and 0.15–0.30% molybdenum. This alloying combination improves hardenability and allows a higher-strength microstructure to be obtained through the tube wall.
34CrMo4 contains a similar chromium-molybdenum range but has a lower carbon content of approximately 0.30–0.37%. It therefore provides a useful balance between strength, toughness, machinability, and heat-treatment response.
Precision Cold-Drawn Dimensions
Cold drawing improves the repeatability of the outside diameter, inside diameter, wall thickness, roundness, and straightness compared with conventional hot-finished seamless tubes.
For selected dimensions, dimensional capability can be controlled within approximately ±0.05 mm. The final tolerance must be confirmed according to the tube size, wall thickness, delivery condition, and required machining allowance.
Multiple Heat-Treatment Conditions
The available EN 10305-1 delivery conditions include:
| Symbol |
Traditional Designation |
Delivery Condition |
| +C |
BK |
Cold-drawn hard, without heat treatment after final drawing |
| +LC |
BKW |
Cold-drawn soft, with a light finishing pass after heat treatment |
| +SR |
BKS |
Cold-drawn and stress-relieved |
| +A |
GBK |
Annealed in a controlled atmosphere |
| +N |
NBK |
Normalized in a controlled atmosphere |
Suitable for Further Machining
The tubes can be supplied with machining allowance for boring, honing, skiving, roller burnishing, threading, drilling, or precision turning.
Stress-relieved or annealed delivery is recommended where substantial machining will be performed. Quenched-and-tempered delivery is suitable where the finished component requires higher strength and fatigue resistance.
Our Advantages
Dimensional Control for Cylinder-Barrel Machining
A common purchasing concern is whether the tube will retain sufficient machining allowance while avoiding excessive boring or honing time.
The outside diameter, inside diameter, wall thickness, ovality, and straightness can therefore be inspected against an approved dimensional drawing. For fixed-length production, cutting and end-face squareness can also be controlled before shipment.
Inspection records can include:
Outside-diameter measurements at multiple positions
Wall-thickness measurements around the circumference
Inside-diameter measurements when accessible
Straightness inspection over the full tube length
Length and end-squareness inspection
This reduces the risk of insufficient machining allowance, excessive material removal, or inconsistent finished bore dimensions.
Heat-Treatment Traceability for 34CrMo4 and 42CrMo4
Chromium-molybdenum tube properties depend strongly on austenitizing temperature, quenching efficiency, tempering temperature, wall thickness, and furnace uniformity.
Each production batch can therefore be controlled by heat number and heat-treatment lot. Chemical composition, tensile properties, hardness, and heat-treatment condition can be recorded in an EN 10204 inspection certificate.
Where required, additional controls can include:
Hardness testing on each heat-treatment batch
Tensile testing by heat and size
Microstructure examination
Decarburization-depth inspection
Impact testing at an agreed temperature
This provides better traceability than relying only on a nominal grade designation.
Surface and Nondestructive Inspection before Shipment
Surface defects, internal discontinuities, and scale can increase machining loss or reduce fatigue performance in cyclic hydraulic service.
The tubes are therefore visually inspected and can be subjected to optional eddy-current, ultrasonic, magnetic-particle, or hydraulic testing according to the agreed acceptance criteria.
For machined hydraulic cylinder tubes, the internal surface can also be inspected for roughness, scoring, laps, pits, and local dimensional variation. Protective oil and end caps can be applied after inspection to reduce corrosion and contamination during transportation.
Execution Standards
| Standard System |
Applicable Standard |
| EN |
EN 10305-1 for seamless cold-drawn precision steel tubes |
| EN |
EN 10083-3 for alloy steels for quenching and tempering, including 34CrMo4 and 42CrMo4 |
| ISO |
ISO 683 series for heat-treatable, alloy, and free-cutting steels |
| ASTM |
ASTM A519 for seamless carbon and alloy steel mechanical tubing |
| ASTM |
ASTM A29/A29M for general requirements for steel bars and alloy-grade chemistry references |
| DIN |
DIN EN 10305-1 for seamless cold-drawn precision tubes |
| JIS |
JIS G 4053 for low-alloy steels for machine structural use |
| GB |
GB/T 3077 for alloy structural steels |
| GB |
GB/T 3639 for cold-drawn or cold-rolled precision seamless steel tubes |
| GOST |
GOST 8734 for cold-formed seamless steel tubes |
Application
Heavy-Duty Hydraulic Cylinder Barrel
The tube is used to manufacture the cylinder barrel of a hydraulic cylinder for construction equipment.
A typical production route is:
Cold-drawn seamless tube production
Stress relieving, annealing, or quenching and tempering
Tube straightening and dimensional inspection
Inside-diameter boring or skiving
Roller burnishing or honing
End machining and port preparation
Surface cleaning and corrosion protection
Final pressure and dimensional inspection
42CrMo4 or 34CrMo4 is selected when the cylinder barrel requires greater strength, fatigue resistance, or resistance to mechanical shock than a conventional E355 precision tube can provide.
The required wall thickness and heat-treatment condition must be calculated according to maximum working pressure, pressure cycling, internal diameter, end-connection design, corrosion allowance, temperature, and the applicable pressure-equipment design rules.
Chemical Composition
| Grade |
Steel Number |
C |
Si |
Mn |
P Max. |
S Max. |
Cr |
Mo |
Al |
| E215 |
1.0212 |
≤0.10 |
≤0.05 |
≤0.70 |
0.025 |
0.025 |
— |
— |
≥0.025 |
| E235 |
1.0308 |
≤0.17 |
≤0.35 |
≤1.20 |
0.025 |
0.025 |
— |
— |
≥0.015 |
| E355 |
1.0580 |
≤0.22 |
≤0.55 |
≤1.60 |
0.025 |
0.025 |
— |
— |
≥0.020 |
| 34CrMo4 |
1.7220 |
0.30–0.37 |
≤0.40 |
0.60–0.90 |
0.025 |
0.035 |
0.90–1.20 |
0.15–0.30 |
— |
| 42CrMo4 |
1.7225 |
0.38–0.45 |
≤0.40 |
0.60–0.90 |
0.025 |
0.035 |
0.90–1.20 |
0.15–0.30 |
— |
Mechanical Properties
The values below represent different delivery conditions and must not be interpreted as directly interchangeable.
E215, E235, and E355 values apply to the normalized condition, +N.
34CrMo4 and 42CrMo4 values apply to the quenched-and-tempered condition for a ruling section not exceeding 16 mm. Different values apply to larger sections.
| Grade |
Steel Number |
Delivery Condition |
Yield Strength Min. MPa |
Tensile Strength MPa |
Elongation Min. % |
Impact Energy Min. |
| E215 |
1.0212 |
+N normalized |
215 |
290–430 |
30 |
By agreement |
| E235 |
1.0308 |
+N normalized |
235 |
340–480 |
25 |
By agreement |
| E355 |
1.0580 |
+N normalized |
355 |
490–630 |
22 |
By agreement |
| 34CrMo4 |
1.7220 |
Quenched and tempered, ruling section ≤16 mm |
800 |
1,000–1,200 |
11 |
35 J |
| 42CrMo4 |
1.7225 |
Quenched and tempered, ruling section ≤16 mm |
900 |
1,100–1,300 |
10 |
By agreement |






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